HB3000ZD Microcomputer-Controlled Fully Automatic Vision-Based Large-Gantry Brinell Hardness Tester
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Description
Product Introduction:
This hardness tester is suitable for measuring the hardness of large automotive components, oxygen cylinders, cast iron, nonferrous metals, and various steels after annealing or quenching and tempering—materials that are commonly supplied from the factory. It is also well suited for testing softer metals such as pure aluminum, copper, and alloys of lead, tin, and zinc. The Brinell hardness test offers high measurement accuracy, excellent repeatability, and good representativeness, making it an indispensable instrument for hardness measurement in mechanical engineering, metallurgy, and metrology departments.
Product Features:
The machine body and worktable are manufactured using precision casting, ensuring a robust structure with excellent rigidity, precision, reliability, and durability. The gantry‑type frame is equipped with an advanced industrial PC‑based control system that offers powerful functionality and a wide range of interfaces. Following CNC machine‑tool design principles, all three axes—X, Y, and Z—are driven by servo motors, delivering fast response, high positioning accuracy, and low noise. The highly integrated control system features a compact layout, strong anti‑interference capabilities, and a low failure rate. For batch production, tooling‑based positioning enables automatic detection of set coordinate points, while the testing process is fully automated. The test head incorporates laser positioning and a probe‑type indenter; it automatically measures indentation depth and displays hardness values, eliminating human‑induced measurement errors. Equipped with a self‑developed, high‑resolution, independent loading control system, the equipment can accommodate load requirements ranging from 300 to 30,000 kN.
The accuracy complies with GB/T 231.2, ISO 6506-2, and the U.S. ASTM E10.
Technical Specifications:
| Project | Parameter |
| Measurement range | 5–650HBW |
| Test force | 62.5, 100, 125, 187.5, 250, 500, 750, 1000, 1500, 3000 kgf (customizable) |
| Maximum height of the test sample | <1000mm (other sizes available upon request) |
| Maximum travel distance of the crossbeam in the Z-axis direction | <1000mm |
| Maximum travel distance in the X-axis direction of the turret | <900mm |
| Maximum travel distance of the worktable in the Y-axis direction | <1000mm |
| Workbench dimensions | 1200mm × 1600mm |
| Workbench height | 350mm |
| Workbench load | <5 tons |
| Door width | 1350mm |
| Input power supply | AC 220V, 50Hz |
| External dimensions | 2200mm × 1780mm × 1944mm (Length × Width × Height) |
| Weight | 3.5t |
Software Feature Overview:
1. Automatic Measurement: Automatically captures the indentation, measures its diameter, and calculates the corresponding Brinell hardness.
2. Manual Measurement: Supports manual tangent measurement and manual three-point measurement.
3. Equipment Control: (Optional) Supports one-touch initiation of the hardness tester’s loading/unloading and turret homing, as well as automated measurements; enables independent control of the hardness tester stage’s vertical movement, turret positioning, and convenient slide‑type dimming.
4. Administrator Mode: The system supports the creation of any number of user accounts. The sole administrator account can grant or revoke permissions for regular users to modify test results and calibration parameters, and can view the login and operational status of all regular accounts. This helps reduce the risk of data corruption caused by accidental misoperations, ensures the authenticity and validity of test results, and facilitates management and maintenance by the relevant departments.
5. Hardness Value Conversion and Validity Verification: The system can convert the measured Brinell hardness value HB into other hardness values, such as HV, HR, and others.
6. Data Statistics: The system automatically calculates statistical metrics such as the average hardness value, repeatability error, and variance.
7. Over‑range alarm: Automatically flags abnormal values, and triggers an alarm when the hardness exceeds the specified threshold.
8. Test Reports: Automatically generate reports in formats such as Excel, PDF, and CSV; report templates are customizable.
9. Free Layout: In the software interface, each window can be freely resized and repositioned, and can be shown or hidden as needed, allowing users to customize the window layout according to their preferences.
10. Data Storage: Measurement images can be saved to documents, and measurement results can be stored permanently.
11. Other functions: image capture, length‑based calibration, hardness‑based calibration, hardness curve plotting, multi‑condition filtering of test results, customizable display of content and font size in selected windows, log prompts, and more.
Detail image:
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