TG-1101A Non-Contact Optical Scanner for the Inner Wall of Drainage Pipes (Area Scanning)
Non-contact scanning methods have been extensively studied due to their efficiency and broad applicability, and they have addressed several drawbacks of contact-based scanning, leading to increasingly widespread use in the field of reverse engineering. A common non-contact approach involves optical scanning to acquire point‑cloud data of the object. During data acquisition, the scanner’s probe typically remains in contact with the scanned surface, thereby avoiding deformation that could otherwise compromise accuracy.
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Description
Product Introduction:
Non-contact scanning methods have been extensively studied due to their high efficiency and broad applicability, and they have addressed several limitations of contact-based scanning, leading to increasingly widespread adoption in the field of reverse engineering.
Non-contact scanning is commonly achieved through optical scanning, yielding point‑cloud data of the scanned object. In this approach, the scanner head does not physically touch the object being scanned, thereby avoiding deformation that could affect the measurement results.
Meets the standard:
The roughness test methods specified in GB/T 10610-2009 “Geometrical Product Specifications (GPS) — Surface Texture: Profile Method — Rules and Procedures for Evaluating Surface Texture” and in Q/CR 562.4 “Railway Tunnel Waterproofing and Drainage Materials — Part 4: Drainage Blind Pipes and Inspection Wells.”
Technical Specifications:
| Host | |
| Imaging technology | Laser spectroscopy confocal imaging, true-color image capture, depth compositing, and image stitching |
| 3D point cloud construction methods | Point-by-point scanning |
| XY platform load/kg | 5 |
| XY Platform Travel Range/mm | 158×128 |
| XY platform drive mode | Linear motor |
| XY platform motion speed | 50mm/s |
| XY platform scan interval | 1~500 μm |
| Scanning direction of the XY platform | X-axis, Y-axis |
| XY platform scanning method | Quick scan, detailed scan |
| Focus Z-axis travel | 100mm |
| Focus Z-axis drive mode | Electric |
| Measuring camera resolution | 1200W |
| Measure the camera’s maximum frame rate | 28fps |
| Light source | Multi-zone four-color light source with inner and outer rings |
| Navigation Camera Field of View / mm | 180×120 |
| Processor | Intel i7 |
| Memory | 32GB |
| Storage | 1TB SSD |
| Display resolution | 3840×2160 |
| Display size | 27 inches |
| Ambient operating temperature | 5~40℃ |
| Operating ambient humidity | 5%~80% RH, no condensation |
Software Feature Overview:
| Software Features | ||
| Save Configuration | Configuration items: scanning mode, scanning direction, scan spacing, sampling frequency, exposure, and balance. | |
| Loading configuration | Add-ons: Scanning mode, scan direction, scan pitch, sampling frequency, exposure, white balance | |
| Equipment reset to zero | One-click zeroing of the X, Y, and Z axes; automatic zeroing upon power-on and power-off. | |
| Estimated time required | Estimated time to complete the scan | |
| Test Progress | 2D elevation color map display, scale bar display | |
| Autofocus | possessing | |
| Scan Area Settings | possessing | |
| Basic Measurement | Measurement tools such as points, lines, circles, angles, arcs, and RGB. | |
| Height difference of two points | ||
| Automatic fitting of midpoints, midlines, perpendicular lines, parallel lines, and intersection points. | ||
| Automatic edge extraction | ||
| Area measurement | Perform area measurement by specifying shape, brightness, and color. | |
| Rapid contour measurement | Create a contour based on two points. | |
| Distance, arc radius, angle, cross-sectional area, section length, and so on. | ||
| Imaging function | Lighting Settings | Independent control of each branch |
| Shooting Settings | Shooting mode | |
| Shooting timer | ||
| Exposure mode | ||
| Exposure time | ||
| Gain mode | ||
| Gain strength | ||
| White Balance Mode | ||
| Image Storage | JPG, TIFF, RAW, PNG, BMP file formats | |
| Focus View | Real-time display of side view, focus triangle, focus curve, and lens limit lines. | |
| Assists with fast autofocus and lens collision protection. | ||
| Image stitching | Rectangular selection mode, XY length mode, and field-of-view center mode | |
| Deep Synthesis Mode | ||
| Deep synthesis | possessing | |
| Range 100mm | ||
| Image Navigation | Create navigation, execute navigation | |
| 3D display | Three-dimensional height-color model, point cloud model, mesh model | |
| Move, rotate, scale, and adjust height proportionally | ||
| Lighting angle, background color, color card scale color, illumination intensity, image quality, ruler color, and ruler position adjustment | ||
| Overlay backscattering intensity texture, true color | ||
| Altitude Display | Hue–color correspondence adjustment, color palette adjustment | |
| Datum Setting | Datum plane leveling | |
| Specify height offset | ||
| Processing function | Tilt-angle calibration about the XY axis | |
| Reverse processing | Vertical direction, perpendicular direction, horizontal direction | |
| Smoothing processing | Simple averaging, Gaussian filtering, median filtering | |
| High reduction | possessing | |
| Light intensity filtering | possessing | |
| Regional cropping | Overwrite the original file, Save as a new file | |
| Reset | Undo all processing operations with one click | |
| Export Point Cloud | CSV file format, containing XYZ coordinates and reflectance intensity. | |
| Plane surveying | Points, lines, circles, angles, and so on | |
| Auxiliary tool | Automatic fitting of extreme points, midpoints, midlines, and intersection points; automatic edge extraction. | |
| Contour measurement | Distance, arc radius, angle, cross-sectional area, section length, and so on. | |
| Average steps | Average elevation, extreme elevation values, extreme elevation differences, inter‑regional elevation differences, and so on. | |
| Point height measurement | Elevation difference, elevation extremes | |
| Measurement function | Peak-Valley Statistics | Number of peaks and valleys, cross-sectional area |
| Volume and area | Volume, cross-sectional area, and surface area | |
| Line roughness | Ra, Rp, Rq, Rv, Rz | |
| Surface roughness | Sa, Sz, Sdr | |
| Flatness Measurement | FLTt, FLTp, FLTv, FLTq | |
| Data storage | XLSX file format | |
| Measurement Options | Line color and width, text color and font, and length unit adjustment | |
| Image Export | PNG, JPG, TIFF, and BMP file formats | |
| File Tools | Up to 8000×5000 resolution | |
| Save Analysis | Model, processing procedures and results, as well as measurement procedures and results are saved. | |
| Generate Report | Automatically generate reports in PDF and DOCX formats, including model images, measurement images, and measurement data. | |
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