LBX-100 Small Diamond Wire Cutting Machine
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Description
Product Introduction
The benchtop diamond wire saw is a compact, desktop‑type diamond wire cutting system developed and manufactured by our company. It is suitable for precision cutting of brittle materials such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials, with a maximum workpiece size of 4 inches. The SCX‑100 benchtop diamond wire saw is a single‑wire reciprocating continuous‑loop machine; once the cutting program is set, it can perform uninterrupted cutting, with the sample advancing slowly along the wire. The resulting cut pieces exhibit excellent dimensional accuracy. The long wire length (80 m) and extended service life per wire change significantly enhance cutting efficiency. The tensioning pulleys employ pneumatic tensioning, delivering high clamping force that remains constant throughout the cutting process, ensuring optimal wire tension. With its ability to deliver high‑efficiency, high‑quality cuts, the SCX‑100 is an ideal choice for both laboratory and production environments.
Key features:
● Particularly well suited for slicing high-value, brittle crystals such as ZnO, BTO, YAG, and BBO, with a wafer‑cutting success rate exceeding 99%.
● Equipped with a stepper motor for longitudinal and transverse height adjustment, both with an accuracy of ±10′, ensuring precise alignment of the cutting crystal orientation.
● A 80-m-long diamond wire is used for reciprocating cutting, with a wire speed that is adjustable between 0 and 2 m/s.
● Metal wires and abrasive slurry can also be used for cutting.
● Equipped with a stepper motor drive and automatic feed‑in cutting. The cutting speed can be adjusted to suit different materials, enhancing cutting quality and extending the service life of the diamond wire.
Technical specifications:
| Parameter Category | Parameter content |
| Power supply interface | 220V three-pin plug |
| Total power | 250W |
| Main composition | Aluminum alloy |
| Diamond wire length | ≤100m |
| Diamond wire diameter | ≤0.45mm |
| Diamond wire tensioning method | Pneumatic tensioning |
| Spindle cutting rotation method | Reciprocating rotation |
| Spindle speed | Adjustable to 2 m/s |
| Cutting speed | 0.05~40mm/min |
| Return speed | 1~100mm/min |
| X-axis table effective travel range | ≤80mm |
| Effective travel of the Y-axis worktable | ≤80mm |
| X- and Y-axis feed accuracy | 0.01mm |
| Cutting speed setting range | 0.05-40mm/min |
| Y-axis and X-axis drive motors | Precision stepper motor |
| Maximum inner spacing of the two guide wheels | ≤160mm |
| Cutting maximum workpiece diameter and length | Φ75mm×75mm |
| Control method | PLC programmer + 7-inch touch screen |
| Parameter display format | Number |
| Safety control device | Overtravel of the winding bobbin and automatic stop upon thread breakage |
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