LBXG-200 Type Rock Ring Diamond Wire Saw Machine
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Description
Product Introduction:
The distinctive feature of this machining method is that it serves as a complementary process for non-conductive materials that are difficult to machine on conventional cutting machines. Using this product for machining particularly highlights its advantages; it is suitable for brittle materials such as ceramics, graphite, epoxy laminates, ferrites, semiconductor materials, glass, carbon‑fiber composites, refractory bricks, and more—covering all types of conductive, semiconductive, and non-conductive materials.
Structural features of the product equipment:
1. The equipment features a highly rigid mechanical structure and a user-friendly design, ensuring precision, reliability, convenience, and practicality. Key components are manufactured using machining centers and precision grinders to guarantee quality and consistency.
2. The castings are made from high‑grade, low‑phosphorus, low‑sulfur cast iron, and the resin‑bonded sand casting process is employed. The machine bed, cross‑slide, and columns undergo secondary tempering and natural aging, followed by vibration stress relief, which significantly reduces internal stresses and deformation coefficients in the castings, ensuring structural stability and maintaining the machine’s accuracy over time.
3. The worktable, material-feeding mechanism, and wire‑tensioning unit are equipped with high‑quality, precision linear guide rails from renowned brands, offering low friction, high accuracy, smooth operation, and excellent wear resistance.
4. The lead screw employs a high‑quality, domestically produced, high‑precision ball screw, offering excellent accuracy, superior retention, and an extended service life.
5. The worktable is driven directly by an AC servo motor, delivering fast response and high precision, while electronic handwheel control makes operation even simpler and more convenient.
6. The drive wheel is directly connected to a high-speed servo motor, offering high transmission efficiency, fast response, low noise, and a simple structure.
7. The 250mm spool is made from high-quality aerospace-grade aluminum.
8. Mechanical Components of the Machine Tool: The mechanical components of the machine tool primarily consist of the bed, worktable, column, headstock, pneumatic system, and associated accessories.
(1) Bed: It is a box‑type cast iron component that serves as the machine tool’s base. The worktable and column are mounted on it, and the column supports the headstock. With excellent rigidity, it forms the foundation for ensuring the machine tool’s accuracy.
(2) Worktable assembly: Composed of a worktable surface and a drive mechanism, it offers advantages such as flexible transmission, high precision, and long service life.
(3) Column section: Composed of a wire frame, guide pulleys, tension pulleys, and a tension control system, it defines the configuration of the wire saw.
(4) Pneumatic system: Primarily responsible for maintaining constant tension in the diamond wire, thereby ensuring machining quality.
Technical specifications:
| Parameter Category | Unit | Parameter content |
| Travel X-axis * Y-axis | mm | 200×250 |
| Maximum machining size | mm | 200 |
| Control method | — | Touchscreen operation or keyboard operation |
| Diamond wire diameter | mm | Φ0.65~0.8 optional |
| Wire feed speed | m/s | 0~20 |
| Maximum cutting efficiency | mm/s | 0~9.999 |
| Feed rate | mm/min | 0.001~6 |
| Machining accuracy | mm | ±0.1mm |
| Power supply | V | 220 |
| Machine tool power consumption | kw | ≤1.5 |
| Machine tool weight | kilogram | 200 |
| External dimensions | mm | 1050×600×1600 |
System Operations Section
The software component of this ring‑shaped diamond wire saw is an XUL contour‑cutting CNC system, featuring a touchscreen interface and specially designed for contour‑cutting operations. It employs advanced intelligent control algorithms, offering simple, user‑friendly operation. In the event of abnormal conditions such as wire breakage, the system automatically halts processing to ensure machine protection.
- Introduction to the Control Panel
Control Panel:
As shown in the figure above, the control panel consists of a touchscreen and four push-button switches below it. The touchscreen is used for human–machine interaction and will be described in detail later.
From left to right, they are:
1. Emergency Stop Switch: Pressing the E-STOP button disconnects the circuit; rotating it clockwise to pop up reconnects it. This switch is used to power the machine on and off. In an emergency, press the E-STOP button to immediately halt operation; the device will sound an alarm. To clear the alarm, rotate the switch clockwise.
2. Stop button: A momentary‑action button; press to activate, release to deactivate. Used for starting and stopping operation.
3. Lighting switch: Rotate to the left to turn off; rotate to the right to turn on. Used to control the machine’s lighting.
4. Alarm Sound Switch: Rotate to the left to disable; rotate to the right to enable. This switch allows users to choose whether to activate or deactivate the alarm speaker when the device triggers an alert.
- Introduction to the Touchscreen Interface
Below, we will provide a detailed introduction to each of the touch-screen’s operation interfaces.
1. Parameter Settings
The parameter settings panel is divided into four sections, as shown in the figure. The following sections are described below.
(1) Zone 1: This is the directory for the parameter-setting interface, followed by the year, month, day, and specific time.
(2) Zone 2: System Parameter Settings. This zone is used to configure the manual jog speeds for the X and Y axes, with units in millimeters per second (mm/s). It also sets the constant‑distance traverse speeds for the X and Y axes (both relative and absolute), again expressed in mm/s. Additionally, this zone specifies the servo speed during automatic cutting—corresponding to the travel speed of the diamond wire—and the inverter speed, which governs the rotational speed of the rotary table.
(3) Zone 3: This area is used to display the current real-time data of core components in the machine, such as the motor.
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