LBT-1B Fully Automatic Metallographic Sample Grinding and Polishing Machine (Single Disc, 6 Samples)
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Description
Product Introduction:
The LBT-1B fully automatic metallographic sample grinding and polishing machine (for 6 samples) is a single‑disc, fully automated unit that integrates pre‑grinding, grinding, and polishing into one. It employs microcontroller technology with touch‑screen control; the grinding/polishing disc is driven by a DC brushless motor via a V‑belt, while the grinding head is powered by a stepper motor with synchronous belt drive. This design delivers smooth rotation, low noise, long service life, and reliable operation. Users can independently adjust the rotational speeds of both the grinding head and the disc, set the applied pressure, and program the sample preparation time to meet diverse requirements. The machine features a built-in illumination system for convenient sample handling and an integrated cooling unit that cools the specimen during grinding, preventing overheating and preserving the metallographic structure. It is the ideal choice for metallographic sample preparation in industrial facilities, research institutions, and university laboratories.
Key Functions and Features
1. The base is integrally cast from aluminum alloy, offering lightweight construction, excellent shock absorption, and superior corrosion resistance.
2. The housing is integrally molded via ABS thermoforming, featuring a modern appearance and excellent corrosion resistance.
3. The faucet is crafted from solid brass with a chrome-plated finish, offering excellent corrosion resistance.
4. Equipped with a touch-screen control and display system, offering simple operation and clear, intuitive visualization.
5. Features programmable timing, speed, and pressure settings.
6. Built-in nozzle with an integrated dirt collection tray for automatic cleaning.
7. Supports stepless speed control or four-speed adjustment modes, making speed regulation more convenient.
8. The grinding head features electromagnetic clutch‑based automatic locking for convenient and quick operation (optional).
9. Supports both independent and synchronized start-up of the grinding/polishing disc and the grinding/polishing head, offering greater flexibility in operation.
10. It can store over 100 sets of grinding and polishing process parameters, enabling quick retrieval.
11. Magnetic disc design supports quick disc changes, making it easier and faster to swap sandpaper and polishing cloths.
12. The specimen holder automatically releases and clamps, and when combined with the internal illumination system, it facilitates easy specimen loading and unloading.
13. Equipped with a quick‑change specimen‑clamping disc, allowing for the easy replacement of clamping discs of different diameters at any time.
14. The entire machine is equipped with brushless DC and stepper motors, ensuring smooth operation, low noise, and long service life.
15. The emergency stop button allows for quick and convenient immediate shutdown, enhancing safety.
Technical Specifications:
| Product model | LBT-1B Fully Automatic Metallographic Sample Grinding and Polishing Machine (6 Samples) |
| Number of millstones | 1 |
| Polishing disc diameter | 254mm |
| Polishing disc rotational speed | Stepless speed control, 100–1000 r/min Four-speed adjustment: 300, 500, 800, 1000 r/min |
| Rotational direction of the polishing pad | Forward and reverse |
| Grinding disc motor power | 1.1KW |
| Spindle rotation direction | Clockwise |
| Grinding head rotational speed | 0–150 r/min |
| Grinding head motor | Stepper motor 200W |
| Grinding head locking method | Manual |
| Adjustable timer duration | 0-99min |
| Pressure regulation method | Mechanical voltage regulation |
| Pressurization method | Central pneumatic pressurization |
| Pressurization pressure | 0–150 N (common range: 40–120 N) |
| Number of specimen clamps | 6 pieces |
| Supporting specimen thickness | 8–22 mm (customizable) |
| Specimen clamping specifications | Standard configuration: Φ30; (Φ22, Φ30, or Φ45—any of these specifications is optional; custom specifications available) |
| Power supply | 220V 50Hz |
| Total power | 1.8KW |
| External dimensions | 475*660*710mm |
| Weight | 80kg |
Configuration List
| Name | Quantity | Unit | Note |
| Grinding wheel Φ254 | 1 | one | Already installed on the device |
| Magnetic disk | 1 | one | Already installed on the device |
| Waterstop ring | 1 | one | Already installed on the device |
| Non-stick tray | 2 | one | Φ250mm |
| 400-grit sandpaper with adhesive backing | 4 | Zhang | Φ250mm |
| 800-grit sandpaper with adhesive backing | 4 | Zhang | Φ250mm |
| 1200-grit sandpaper with adhesive backing | 4 | Zhang | Φ250mm |
| Polishing cloth with adhesive | 4 | Zhang | Φ250mm |
| Inlet pipe | 1 | root | 6-point interface |
| Outlet pipe | 1 | root | Φ32 |
| Technical Document | 1 product manual, 1 certificate of conformity | ||
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