LBT-5000M Microcomputer Single-Column Servo Electronic Tensile Testing Machine
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Description
Product Introduction:
This microcomputer‑controlled, single‑column servo electronic tensile testing machine combines the best of domestic and international control technologies and aesthetic design. It boasts a sleek, sophisticated appearance, simple operation, stable and reliable performance, quick learning curve, and exceptional durability. Its powertrain has been upgraded to a servo‑motor drive; paired with a dedicated servo control system, it enables real‑time adjustment of speed and torque, ensuring smooth, jerk‑free loading. A worm‑gear reducer working in tandem with a ball screw further enhances precision, delivering pollution‑free operation, low noise, high efficiency, and wide‑range speed regulation. The instrument is versatile, accommodating tests on a variety of materials—including hard metals and soft plastics—and can readily handle mechanical property assessments of metallic materials (such as steel pipes, copper alloys, spring steel, bearing steel, stainless steel, castings, steel plates, steel strips, and non‑ferrous metals) as well as non‑metallic materials (including rubber, plastics, wires and cables, seat belts, safety harnesses, leather straps, plastic profiles, and waterproof membranes). It complies with relevant national standards, making it an ideal, practical testing solution for quality inspection and R&D activities in manufacturing and mining enterprises, research institutes, quality‑supervision agencies, and other industries.
Main performance and features of the testing machine:
(1) Host Performance and Features:
1.1 Equipment Structure: The main unit features a single-arm design combined with a three-column enclosure and ball-screw drive, delivering a streamlined configuration that ensures ease of implementation while providing high frame rigidity, precise operation, and extended machine life.
1.2 Lead Screw: By employing a high-precision ball screw, the equipment achieves efficient power transmission while ensuring smooth operation, thereby laying a critical foundation for enhanced overall performance.
1.3 Transmission Method: The transmission system employs a worm‑gear reducer to achieve bidirectional, backlash‑free motion, thereby establishing a robust foundation for the precision and stability of power transmission.
1.4 Power System: By incorporating high-precision servo motors and drive systems, the equipment not only ensures smooth transmission but also enhances control accuracy, providing critical power and precise control for efficient and stable operation of the entire machine.
Guarantee.
1.5 Safety Devices: By incorporating three types of safety devices—overload emergency stop, upper and lower travel limit switches, and automatic breakpoint stop—the equipment establishes a multi‑layered safety protection system, ensuring both operational safety and operator safety.
1.6 Test Speed Range: The equipment offers a wide test speed range of 0.001–500 mm/min, coupled with stepless speed regulation, enabling flexible adaptation to various testing scenarios and ensuring precise control over the testing process.
(II) Performance and Characteristics of the Control and Measurement System:
User Permission Hierarchical Management Model: This permission management system supports hierarchical user access control, allowing arbitrary software function modules to be locked and multiple permission levels to be defined. Only authorized personnel can operate the corresponding modules, ensuring secure and reliable software operation.
Modular Test Standards Capability: This device features a modular test‑standards architecture, enabling users to customize the test standards required for their applications. It supports a wide range of standards, including GB, ASTM, DIN, JIS, BS, and others, thereby meeting the needs of diverse testing scenarios.
Specimen Data Function: This device’s specimen data function allows users to configure all specimen parameters; once entered, the data can be reused repeatedly. Users can also customize and modify formulas to enhance the accuracy and relevance of test results.
Dual Report Editing Feature: This device’s dual‑report editing capability enables users to freely customize reports, choose their preferred report formats, and—thanks to the addition of a built-in Excel‑style report editor in the test software—breaks free from the limitations of traditional single‑purpose professional reporting.
The system supports dynamic conversion between force units—including T, kg, N, kN, g, lb, gf, kgf, lbf, and more—covering various systems of units, as well as deformation units such as mm, cm, and inch. It features a robust, extensible unit‑conversion framework that can accommodate the diverse unit systems used worldwide.
Powerful Data and Curve Analysis Capabilities: This system boasts robust data and curve‑analysis functions, leveraging multi‑threaded parallel processing to display, switch, and overlay multiple curves—such as load‑displacement—in real time. It supports automated curve visualization, local magnification, feature‑point annotation and point‑selection analysis, as well as historical data comparison. Equipped with graphical tools for zooming and panning, it also offers multi‑range settings and extensive point‑collection capabilities. Test results can be exported in Excel format, and upon completion, the system automatically or manually archives the data while calculating key parameters—including maximum force, yield strength, and elastic modulus—as well as statistical metrics such as maximum values and CPK indices. Additionally, it can generate reports that include annotated curves.
Data Backup: This system features simple, intuitive, and efficient test data management. Individual data sets are stored as standard Windows documents, with customizable storage paths, file names, and the option to save to any hard drive partition. This approach not only avoids the performance degradation associated with traditional database formats as file sizes grow, but also enables seamless data preservation when sufficient disk space is available.
Languages: The system supports one-click switching among multiple languages, currently including Simplified Chinese, Traditional Chinese, and English. Additional language versions—Japanese, Korean, Russian, German, French, Spanish, Portuguese, and others—are slated for release.
Technical Specifications:
Parameter Category |
Content |
Maximum test force value |
5000N |
Accuracy class |
Class 0.5 |
Test force measurement range |
0.2%—100%F.S |
Indication error of test force |
Within 0.5% of the indicated value |
Test force resolution |
±1/300,000 of the maximum test force, with no range divisions throughout the entire measurement span and constant resolution across the full range. |
Deformation measurement range |
0.2%~100%FS |
Deformation indication error |
Within ±0.5% of the indicated value |
Displacement resolution |
0.01mm |
Displacement rate adjustment range |
0.001–500 mm/min |
Effective stroke length |
750 mm (excluding the gripper) |
Security Protection |
Electronic limit protection function |
Dynamic loading method |
Servo motor drive |
Machine power |
450kW |
Use power supply |
220V 50HZ |
Work environment |
Room temperature to 40°C, humidity 20% to 80% |
Machine dimensions |
Approx. 400×520×1220 mm (W×D×H) |
Machine weight |
Approximately 95 kg |
System Basic Configuration:
Serial number |
Project Name |
Brand |
Quantity |
1 |
Load sensor |
Bengbu Dayang |
1 piece |
2 |
Precision ball screw |
Shandong Gold |
1 set |
3 |
Bare rod |
Shandong Gold |
1 set |
4 |
Servo motor |
Guangdong Lüwei |
1 set |
5 |
Servo drive |
Guangdong Lüwei |
1 set |
6 |
Reducer |
Jin Hang Yu |
1 set |
9 |
Power cord |
This company |
1 piece |
10 |
50 mm Large-Corrugation Tensile Fixture |
This company |
1 set |
Note: Material and surface‑treatment process for the base plate: 45# steel, annealed; deformation shall not exceed 0.2 mm. |
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Keywords:
LBT-5000M Microcomputer Single-Column Servo Electronic Tensile Testing Machine