LBXG-2026A Non-Metallic Material Automatic Annular Diamond Wire Cutting Machine (Dry Cutting Capability)
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Description
Product Introduction:
This machining method serves as a complementary approach for non-conductive materials that are difficult to process on wire electrical discharge machining (WEDM) machines. It particularly excels when machining graphite and graphene—materials that pose significant challenges for WEDM—and can also be used to machine non-metallic materials such as concrete and rock, as well as brittle materials like glass, ceramics, magnetic materials, silicon‑steel cores, semiconductor materials, carbon‑fiber composites, and other hard, brittle or composite materials. It is capable of producing cylindrical (with optional configuration) and square specimens through precision cutting.
Product Features:
- This equipment is a gantry-type wire-cutting machine. The workpiece is mounted on the worktable and moves back and forth, while the horizontal cutting wire reciprocates vertically along the Z-axis.
- The equipment is fully enclosed and protected. The machine tool itself consists primarily of a bed, a wire‑cutting head, an electrical control system, and a cutting‑fluid circulation system. The wire‑cutting head comprises a drive‑wheel assembly, a Z‑axis positioning mechanism—including a lead screw, guide rails, and a servo motor—and a tensioning device. The electrical control system manages the Y‑ and Z‑axis movements of the wire‑cutting head, the operation of the wire, and the activation of the water pump and lighting. The cutting‑fluid circulation system features a reservoir; a water pump draws the cutting fluid upward and delivers it via flexible hoses to the cutting zone, where it flows onto the worktable before returning to the reservoir. The pump then recirculates the fluid, enabling continuous reuse.
- This equipment employs a circular diamond wire as a dedicated cutting tool, offering low energy consumption under operating conditions, high cutting efficiency, smooth cut surfaces, and narrow kerfs, thereby minimizing material waste and reducing processing losses. It is water-cooled and equipped with a water tank. Depending on the material, it can perform wet or dry cutting; for dry cutting, a dust extraction system must be provided separately or optionally selected.
- Two-axis high-precision linear guides and high-precision ball screws ensure smooth feed motion, enhancing the cutting accuracy and quality of workpieces while maintaining precision and stability throughout the machining process.
- To achieve superior machining quality, this equipment employs an automatic wire‑tensioning system; the loop‑type automatic tensioning ensures stable cutting conditions for high‑precision workpiece cutting. At the same time, it effectively maintains constant tension on the steel wire, significantly reducing the machine’s wire‑breakage rate.
- Electrical System: The machine’s feed motion is controlled by a PLC‑based automation system, with an operator panel that combines pushbuttons and a touchscreen. The ninth‑generation control interface is streamlined, with function keys clearly laid out at a glance, making it intuitive to use—“familiar at first sight” and “easy to operate once you see it.” After securely clamping the workpiece, manually align it to the cutting position, measure its height and diameter (or length), and then enter the cutting parameters. Once all settings are configured, simply start the machine for fully automated machining.
- The machine tool’s axes are driven by a combination of precision linear guides, ball screws, and servo motors. In manual mode, axis movement can be controlled via a joystick or a touchscreen. The control system also features a function that allows users to input fixed values, enabling the axes to automatically move specified distances.
- This equipment can cut virtually any material. Commonly processed materials include concrete, rock, carbon‑fiber composites, monocrystalline silicon, polycrystalline silicon, ceramics, glass, graphite, carbon foam, aluminum (aluminum honeycomb), and more. Please note that this is a new‑generation machine; the specifications provided are for reference only and shall be subject to the actual machine configuration.
Technical specifications:
| Parameter Category | Parameter item | Parameter content |
| Key points of machine tools | Maximum cutting size ≤ | 300 mm wide × 300 mm high × 300 mm long |
| Maximum workpiece height | 300mm | |
| Y-axis travel of the worktable | 300mm | |
| Z-axis travel of the wire frame | 300mm | |
| Cutting | Cutting method | The cutting head is fixed in position, while the cutting line moves vertically along the Z-axis. The worktable moves back and forth along the Y-axis. |
| Cutting wire diameter | 0.35-0.8mm | |
| Wire cutting speed is approximately | 30-35m/sec | |
| Wire tensioning for cutting | Tensioning method | Electric automatic tensioning, with real-time tension display. |
| Configuration | Lead screw and guide rail | Precision ball screws, precision linear guides |
| YZ motor | Precision servo motor | |
| Guide wheel | Number of guide wheel grooves | 4 slots |
| Guide wheel | Number of guide wheels | 4 pieces |
| Feeding method | Material feeding | Manual |
| Clamping method | Fixed | The workbench may become jammed or sticky; customers can customize suitable tooling based on their specific products. |
| Security system | Broken line | Automatic shutdown |
| System Self-Diagnosis | Automatic fault diagnosis and alarm | |
| Safety indicator light | Power indicator light, wire feed indicator light | |
| Cutting fluid | Cutting fluid | Select according to the provided materials. |
| Shower method | Cutting fluid is recirculated and sprayed. | |
| Control method | Touch screen | Can be sliced and cut. |
| Keyboard shortcut | Thread winding and pause physical buttons | |
| Cross joystick | Control vertical, horizontal, forward, and backward movements for quick operation. | |
| Approximate external dimensions: | Length × Width × Height | 1090×960×1960mm |
| Equipment Power | Power supply | AC 220V, 50–60 Hz, two-phase three-wire |
| Power load | Total machine power: approximately 2 kW | |
| Cutting data | Feed rate during cutting | 0–1000 mm/min (speed varies depending on the workpiece cross-section) |
| Fast-forward and fast-rewind maximum speed | 1000mm/min | |
| Cutting accuracy | ±0.02mm | |
| Cutting method | Can be cut wet or dry; for dry cutting, a dust extraction system must be provided on-site or selected as an optional accessory. |
Configuration List:
| Parameter Category | Parameter item | Parameter content |
| Core components | Servo motor | Inovance |
| Core components | Servo drive | Inovance |
| Core components | PLC controller | Inovance |
| Core components | Touch screen | Inovance |
| Core components | Variable frequency drive | Inovance |
| Mechanical components | Precision ball screw | Taiwan Dinghan |
| Mechanical components | Precision linear guide rail | Taiwan Dinghan |
| Mechanical components | Wheelset | Leibote |
| Electrical accessories | Other appliances | Inovance, CHINT, and others |
Machine Tool Packing List:
| Name | Unit | Quantity | Note |
| Host | Taiwan | 1 | The machine tool is an integrated unit, comprising the Y-axis drive system, the Z-axis frame and gear train, coolant spray pipes, the electrical control system, and the control program. |
| Water tank | one | 1 | Used for storing cutting fluid. |
| Water pump | one | 1 | For the circulation of cutting fluid. |
| Cutting line | item | 1 | Used for cutting materials. |
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LBXG-2026A Non-Metallic Material Automatic Annular Diamond Wire Cutting Machine (Dry Cutting Capability)
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